Paul Titchener
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    • Mechanical/Design>
      • Principles of Engineering: Robotic Flowerpot
      • Design Nature: Crab Toy
      • User Oriented Collaborative Design: The Gearhead Garage
      • Mechanics of Solids and Structures: Bridges
      • Principles of Engineering: Custom Servomotor
      • Design Nature: Hopper Toy
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      • Software Design: Genetic Algorithm for Proportional Control
      • Real World Measurements: Chameleon Cube
      • Modeling and Control: PWM Phototropic Servo Controller
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      • Dynamics: Trifilar Pendulum
      • Modeling with Probabilities: Bit Error Rates
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    • Robot-X Sonar Mounts
    • 3D Printer Design
    • CNC Router
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I recently purchased a desktop CNC router from China that I have been working to both fix and upgrade. I have:

   -  Designed a sound damping enclosure that stores the router all                    electronics and tools. It also contains noise and sawdust.
   -  Replaced the control electronics with working versions. When I                  received the machine only the power supply worked.
   -  Learned how to use and debug Mach3 controller software to                        minimize latency and improve control. 
   -  Learned how to program parts in HSMworks to export 3 axis                        programs to Mach3. 
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Enclosure: Blocks Sawdust and Noise

CNC routers are inherently messy machines and because I'm running it in my bedroom I wanted to keep large amounts of dust from going everywhere. To solve this problem, I designed an enclosure for machine that:
  • Prevents dust from escaping - currently this is done simply by the box, but I intend to upgrade to a vacuum system that follows the router bit cleans the part as it is machined. 
  • Decreases the noise of the machine. I don't have a dedicated shop for this machine, so I don't want to excessively bother the people around me while running the machine. Several sheets of insulating foam absorb noise from the machine. 
  • Provides a location for the electronics. I replaced the control electronics, after which the electronics no longer fit within the box provided for them. This enclosure therefore mounts all of the electronics, with a dedicated fan and mounting for all of the switches. 
  • Stores tools in an easily accessible location. 
  • Provides easy access to the router for fixturing workpieces.

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